CNC Knife Cutting Machine | Gasket Digital Cutter

Industry: Gasket & Sealing’s

Product Features:  The CNC Gasket knife cutting machine works on computer-input data for precise & accurate cutting. This machine does not require any expensive molds & dies. It is equipped with automatic feeding system which can load and unload materials as well as cut materials automatically. This latest technology completely replaced the traditional method of manual work and it saves a significant amount of labor costs. The equipment utilizes automatic nesting software, which can save more than 10% of material compared to manual nesting methods. This helps to avoid material waste & it increases production efficiency by more than three times, saving time, labor, and materials.

The gasket digital cutting machine is a CNC vibration knife cutting machine that can be widely used not only to cut gasket related materials such as sealing ring gaskets, rubber, silicone, graphite, graphite composite gaskets, asbestos, asbestos-free materials. But it can also be used to cut other materials like cork, PTFE, leather, composite materials, corrugated paper, car mats, car interiors, cartons, color boxes, soft PVC crystal pads, composite sealing ring materials, soles, cardboard, gray board, KT board, pearl cotton, sponge, and plush toys, etc.
The gasket cutting machine is built to achieve high precision and high speed, and high accuracy. It can cut any design and special-shaped gasket seals. The finished work piece has no saw tooth, no burrs, and no burns. It looks very smooth & accurate cutting.

 


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Advantages

 
1. No need of expensive molds and dies for cutting.
2. Intelligent layout system, smart nesting option for maximum material utilization.
3. Taiwan make guide rail transmission system with highest accuracy of ±0.02mm
4. High-speed servo drives and motors, production efficiency increased by more than four times
5. Easy Interchangeable tools, easy cutting of different material types, thicknesses and shapes.
6. User friendly operation, easy to operate.
7. The blades made of tungsten steel material which supports to cut graphite metal gasket
8. Smooth cutting edge, no burrs, and no burns. Precise & accurate cutting results.

Machine Model

FCT-1625 (Optional)

Material feeding system

Automatic feeding felt bed / Fixed felt bed (Both options available)

Effective cutting area (LxW)

2500 x1600mm

Overall size (LxWxH)

3571mm×2504mm×1325mm

Special size

Customizable (On demand)

Multi-function machine head

Multi knife head holders, tool quick-insert fixing, convenient and fast replacement of cutting tools, plug and play, integrating cutting, milling, slotting, punching, marking and other functions (Options available)

Cutting tool configuration

Electric vibration cutting tool, flying knife tool, milling tool, drag knife tool, slotting tool, etc.

Cutting materials

Carbon fiber/prepreg, TPU/base film, carbon fiber cured board, glass fiber prepreg/dry cloth, epoxy resin board, polyester fiber sound-absorbing board, PE film/adhesive film, film/net cloth, glass fiber/XPE, graphite/asbestos/rubber, etc.

Cutting speed

≤1500mm/s (actual speed depends on the material, thickness, and the cutting pattern)

Cutting thickness

60mm (customizable according to different cutting materials)

Cutting accuracy

±0.1mm

Repeat accuracy

≦0.05mm

Cutting circle diameter

≧2mm diameter

Positioning method

laser light positioning, CCD, and the large visual positioning

Material fixing method

vacuum adsorption, optional intelligent multi-zone vacuum adsorption and follow-up adsorption

Safety device

physical anti-collision mechanism + infrared induction anti-collision to ensure production safety + Infrared sensing, sensitive response, safe and reliable

Intereface

USB / Ethernet port

Compatible software format

AI software, AutoCAD, Corel DRAW and all box design software can be directly output without conversion, and with automatic optimization

Data format

PDF, DXF, HPGL, PLT, etc. compatible format

Operation panel

multi-language LCD touch panel

Transmission system

Advance servo system, high-precision linear guide, precision gear rack, synchronous belts, lead screws, high-performance servo motor and driver

Servo resuolution

±0.01mm

X, Y axis motor and driver

X axis 400w, Y1Y2 axis 400w HCFA / DELTA / PANASONIC (Options available)

Z, W axis motor driver

Z axis 100w, W axis 100w HCFA / DELTA / PANASONIC (Options available)

Lubrication system

Automatic lubrication system for X/Y/Z Rail guide & Gear

Air pump power

7.5KW

Power supply voltage

AC 220V 380V ±10%, 50HZ; whole machine power 11kw; fuse specification 6A

Working environment

temperature: -10℃~40℃, humidity: 20%~80%RH

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