CNC Knife Cutting Machine | Composite Material Digital Cutter

Industry: Composite material

Product Features: The The special CNC Knife cutting machine is built to cut variety of composite materials including various fiber cloth, polyester fiber materials, TPU, prepreg, and polystyrene board. This equipment comes with fully automatic nesting system which is used to cut maximum material and avoid material loses. This nesting option is very smart as compared to manual nesting. It can save more than 20% of materials. The cutting efficiency of the machine is four times or more that of manual cutting, greatly enhancing work efficiency while saving time and effort. The cutting accuracy reaches ±0.01mm. Moreover, the cutting surface is smooth, without burrs or loose edges.

The Flexocut Composite material cutting Machine is a state-of-the-art vibration knife cutting system; it is specially designed for processing non-metallic materials up to 6cm thickness. It offers exceptional versatility, making it more ideal for a wide range of industries and applications.

The machine built in such a way that it can integrates multiple knives and pens, allowing it to meet various cutting and drawing needs with high-speed, high-precision, and smart automation.

This cutting solution enables businesses to seamlessly transition from manual to advanced production modes, significantly increasing efficiency, reducing labor intensity & cost, and ensuring superior cutting accuracy. It’s the more economical, cost effective and the perfect tool for customization, on-demand production, delivering the flexibility and precision required for today’s composite material industries.

 


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Advantages

 
1. Integrated solution of line drawing, design drawing, text marking, indentation, half-knife cutting, and full-knife cutting. All functions work together and increase the work efficiency.
2. Comes with automatic feeding conveyor belt for continuous cutting and seamless docking. This Meet the production goals of small batches, multiple orders, and multiple design styles.
3. Programmable multi-axis motion controller, stability and operability reach the leading technical level. The cutting machine transmission system adopts imported linear guides, racks, and synchronous belts to achieve the cutting accuracy & repeatability.
4. User friendly high-definition touch screen human-machine interface, convenient operation, simple and easy to learn and operate.

Machine Model

FCT-1625 (Optional)

Material feeding system

Automatic feeding felt bed / Fixed felt bed (Both options available)

Effective cutting area (LxW)

2500 x1600mm

Overall size (LxWxH)

3571 x 2504 x 1325mm

Special size

Customizable (On demand)

Multi-function machine head

Multi knife head holders, tool quick-insert fixing, convenient and fast replacement of cutting tools, plug and play, integrating cutting, milling, slotting, punching, marking and other functions (Options available)

Cutting tool configuration

vibration knife, drag knife, half knife, drawing pen, cursor, pneumatic knife, flying knife, pressure wheel, V-groove knife

Cutting materials

Carbon fiber/prepreg, TPU/base film, carbon fiber cured board, glass fiber prepreg/dry cloth, epoxy resin board, polyester fiber sound-absorbing board, PE film/adhesive film, film/net cloth, glass fiber/XPE, graphite/asbestos/rubber, etc.

Cutting speed

≤1500mm/s (actual speed depends on the material, thickness, and the cutting pattern)

Cutting thickness

60mm (customizable according to different cutting materials)

Cutting accuracy

±0.1mm

Repeat accuracy

≦0.05mm

Cutting circle diameter

≧2mm diameter

Positioning method

laser light positioning, CCD, and the large visual positioning

Material fixing method

vacuum adsorption, optional intelligent multi-zone vacuum adsorption and follow-up adsorption

Safety device

physical anti-collision mechanism + infrared induction anti-collision to ensure production safety + Infrared sensing, sensitive response, safe and reliable

Intereface

USB / Ethernet port

Compatible software format

Compatible software format AI software, AutoCAD, Corel DRAW and all box design software can be directly output without conversion, and with automatic optimization

Data format

PDF, DXF, HPGL, PLT, etc. compatible format

Operation panel

multi-language LCD touch panel

Transmission system

Advance servo system, high-precision linear guide, precision gear rack, synchronous belts, lead screws, high-performance servo motor and driver

Servo resuolution

±0.01mm

X, Y axis motor and driver

X axis 400w, Y1Y2 axis 400w HCFA / DELTA / PANASONIC (Options available)

Z, W axis motor driver

Z axis 100w, W axis 100w HCFA / DELTA / PANASONIC (Options available)

Lubrication system

Automatic lubrication system for X/Y/Z Rail guide & Gear

Air pump power

7.5KW

Power supply voltage

AC 220V 380V ±10%, 50HZ; whole machine power 11kw; fuse specification 6A

Working environment

temperature: -10℃~40℃, humidity: 20%~80%RH

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